功用与百科:/Purpose and introduction
西林瓶液體洗烘装罐种植线加塞一体化线由 QCL 型号垂直超音波波洗瓶机、 ASMR所谓的隧道式暖风反复过滤除菌真空烘箱、NFGF型号型西林瓶液體装罐种植线加塞空气能热泵机组成,也可单人操作。可使用2-25ml外形尺寸的西林瓶水针的种植。能完毕自动喷淋系统放水、超音波波粗洗、瓶壁上水清洁、瓶壁内维持分批反复水清洁、一场吹气、一场丰富水清洁、维持分批吹气、瓶壁上吹气、点火、烘干功能过滤除菌去热原、冷去、前空气、、装罐种植线、后空气、、加塞等二十几道流程。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.共同点:/characteristic
◆洗瓶机所采用机械制造手夹瓶,实用多重的规格的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶主要采用气水喷针回转定位插进方式英文,清晰实际体现效果,节约资源燃料。并配有针架防震动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整一个气水压缩空气管、喷针截然独立的分离开来,不要了穿插环境破坏,达到GMP规范化标准;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶挤出机螺丝杆前加裝抗震块,有保护英文挤出机螺丝杆,限制碎瓶的功效;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶用总体进出口此次带,链接拨瓶块气力输送机安瓿,作业稳定性可以信赖;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆恒温干燥箱通过暧风无限循环加温,环境温度竖直,节水;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱配有防无缘无故断掉电源防护效果,开机运行稳定;Mixer oven has suddenly loses power protection function, safe operation;◆烘烤箱可配配置散热部件,不衰减屋子排风量,缩减屋子的压力不平横的危害性,下降郊果好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘烤箱可配压力差智能动态动态平衡转换体系,限制房间内和烘烤箱的压力差不动态动态平衡产生的平均温度高段摆动,罐装间洗烘间平均温度升高等教育一全系列的一些问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烤箱可设DOP测量usb接口(收录风压差,风速等级,尘土塑料再生颗粒测量口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘烤箱水冷却段可带灭菌处理作用(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆烘烤箱网带可带超音波遍布CIP线上洗设备;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可确定全方向、多层面高压低压水洗;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆装灌机选用水平面同时进行带的运瓶策略,具快速路度,而分瓶最准,换成规格参数件便于;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆水瓶座下端隶属的运载平面图和运作橱柜柜门一斜定的空距,极为有利的于百级层风流的依据,避免产生乱流被污染的药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆装罐机加塞个部分,运用情况送塞,、情况园盘吸塞,有观擦利于,放料利于,送塞极速的性;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆包装机系统可配卫浴陶瓷泵、不锈钢材质泵、蠕动消化泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装设备机无瓶止灌,无瓶没加塞性能;In pieces filling machine no bottle filling, no bottle no gasser function;◆罐一键装机可供选择配台达伺服电机罐装手段(台达、三菱PLC、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线进行PLC总设定、直流三菱变频器、现示屏屏设定技能,开机运作稳定性信得过;现示屏屏可现示各单机联机的开机运作动态图片,各设定点的水管打压、大气压力、风速、体温等现示,各旋钮感觉和内部故章问题现示,内部故章问题自我价值观检测和内部故章问题探讨及查出具体方法,使大部分种植过程中 满足自功化设定,联线具三机自动控制平衡量配置,维持种植匀衡信得过。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.随着业主的须要,还可供加装音响:According to the needs of customers, but also available for selection:◆欧姆龙、德力西、三菱数控体系、台达等产品把握体系;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压差、油温及超声检查波构造、污物激光束、空气流速在线免费测量、警报器、信息、印刷装置;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、灭菌屏蔽器装置。◆ORABS、CRABS、灭菌屏蔽器装置。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技术设备主要参数/technical parameters:
厂品主要参数 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
可用年纪 Cutting dimension(ml) | 2-25(國際西林瓶) | 2-25(国家西林瓶) | 2-25(国.际西林瓶) | 2-25(國际西林瓶) | 2-25(国外西林瓶) | 2-25(全国西林瓶) | 2-25(世界西林瓶) | ||||||
装灌头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生产销售效率production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶良好率率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶磨损率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
杀菌温差sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风扇量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
分装控制精度Filling accuracy(%) | ≤ ±2.5 (机械厂式驱动程序容积怎么算泵、工业陶瓷泵、不锈钢管泵) ≤ ± 🃏0.5-1.0 (交流伺服电机能够体积泵) | ||||||||||||
加塞达标率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
气氛层流超纯净度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
抽真空抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电阻量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
交流电源power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总总重量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外观形状尺码boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |